Mold manufacturing Process« EMOLDMAKING+ Mold EMOLDMAKING+ Mold 214 12/2/2023»
Mold rack Processing number A, B plate panel thimble fixed plate thimble Plate Base plate mould core machining flying edge Coarse grinding inspection Milling machine machining fitter machining CNC machining inspection heat Treatment grinding inspection NC Machining province Mould self-test electrode processing Drawing preparation Inspection machining slider processing See "The processing technology of the slider" pressing block processing see "pressing block machining process" mold parts machining shunt cone processing See "shunt cone processing technology" Round grinding Test inserts machining special-shaped heat treatment machining inspection mould full inspection and assembly full test die overall mold production process is as follows: Audit drawings-preparation-processing-die-machining-die-machining-electrode processing-Mold parts processing-inspection-assembly-flying die-test-production A: mould rack Processing: 1 dozen numbers, 2 A/b plate processing, 3 panel processing, 4 thimble fixed plate processing, 5 floor processing B: Die core processing: 1 flying edge, 2 rough grinding, 3 milling machine processing, 4 fitter processing, 5CNC roughing, 6 heat treatment, 7 fine grinding, 8CNC finishing, 9 EDM, 10 Province model C: Mold Parts Processing: 1 slider processing, 2 pressing block processing, 3 diversion cone gate sleeve processing, 4 inserts processing mold rack Processing details 1, the number to unify, the mold core also must be numbered, Should be consistent with the number on the die holder and in the same direction, the alignment can not be easily error-prone. 2, A/b plate processing (ie, dynamic fixed mold frame processing), A: A/b plate processing should ensure the parallelism and verticality of the mold frame is 0.02mm, B: Milling machine processing: screw hole, water hole, thimble hole, Machine Tsui hole, chamfer C: Fitter Processing: tapping teeth, repair burrs. 3, Panel processing: Milling machine processing boring machines tsui hole or processing material mouth hole. 4, Thimble Fixed plate processing: Milling Machine Processing: thimble plate and B-plate with back-needle links, B-plate face up, from the upper and lower drill thimble hole, ejector head to the bottom of the ejector plate to the back up, correction, first with drill bit roughing, and then milling knife finishing in place, Chamfer. 5, bottom plate Processing: Milling machine: dash, correction, boring, chamfer. (Note: Some molds need to be strong pull top to do strong pull top mechanism, such as on the Thimble board with drilling screws hole) die core processing details 1) Roughing flying Six sides: Machining on the milling machine, to ensure the verticality and parallelism, leave the grinding allowance of 1.2mm 2) Coarse grinding: Large-scale grinding machine, first milling large surface, with a batch of clamps to tighten the facet, to ensure that the verticality and parallelism in 0.05mm, left margin of bilateral 0.6-6.8mm
3) Milling machine: First, the milling Machine Head correction, to ensure that in 0.02mm, the correction of pressing workpiece, first processing screw hole, thimble hole, threading hole, insert needle countersunk head Open, machine tsui or material nozzle hole, shunt cone hole chamfer to do water hole, milling r angle. 4 Fitter Processing: Tapping the teeth, typing code 5) CNC roughing 6 external heat Treatment Hrc48-52 7) fine grinding; The large mill is machined to a ratio of 0.04mm, ensuring parallelism and verticality within 0.02mm 8) CNC finishing 9 EDM 10) province mold, to ensure smooth finish, control the cavity size. 11) Processing gate, exhaust, zinc alloy in general case Gate open 0.3-0.5mm, vent 0.06-0.1mm, aluminum alloy gate open 0. $number. 2mm exhaust 0.1-0.2, plastic vent 0.01-0.02, as wide as possible, thin. slider machining process 1, first milling roughing six face 2 grinding six surface to size requirements 3 milling machine roughing hanging table 4 hanging table fine grinding to size requirements and with the die-mounted slide with 5 milling machine processing cant, ensure that the slope is consistent with the pressing block, leaving the residual fly Mode 6 drilling water and inclined guide hole, the Inclined Guide column hole is 1 mm larger than the guide pillar, and chamfer angle, the Oblique guide column hole inclination should be less than 2 degree of the slope of the slider. The inclined-guide cylinder can also be machined with the die holder after flying a good die, depending on the different conditions.